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toy959-0

Toy

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Let technology safeguard the childlike joy at children's fingertips

Toy Manufacturing Industry

Needle in cotton. Fatal risk. 💀0.5mm. Hard to detect. 🔍

Needle fragments hide in cotton. ⚠️Softness is their camouflage.

  • Traditional detection: Fluffy cotton causes false alarms 🚫 Tiny metal (<0.8mm): Slips through the net 🔍Manual inspection: Missed detection rate up to 5% ❌
  • ⏸️ Shutdown for inspection: 15% daily output loss 🔄 Manual sorting causes mix-ups, +2 hours for recheck
  • Supplier materials hide iron wires 🤬 Whole batch scrapped, massive loss incurred! 💸
Needle in cotton. Fatal risk. 💀0.5mm. Hard to detect. 🔍

"Invisible killer" in molded rubber 🦠0.3mm mold fragments

An ongoing process: ♻️ Mold wear creates metal fragments.

  • How the hazard forms: 🔄 Metal scraps enter material → High-temperature fusion → "Metal inserts" are created.
  • Risk traced to: 🔍 Cost-saving use of recycled materials → Incomplete sorting → Metal impurities mixed in.
  • Production runs fast, inspection crawls 🐢⚡️ Speed mismatch causes 15% capacity loss
toy959-1

Solution:

List Of Products For Problem Resolution

Integrated Metal Detector & Smart Check Weigher for Quality Control

Integrated Metal Detector & Smart Check Weigher for Quality Control

YW-XY Food foreign body X-ray machine

YW-XY Food foreign body X-ray machine

YW-910K Food Metal Detector

YW-910K Food Metal Detector

YW-S02-shake Metal separatorr

YW-S02-shake Metal separatorr

Case

Case

A plastic toy factory in Huizhou specializes in producing plastic toys for young children. Previously, it relied on manual inspection to screen for metal foreign objects and always thought that the "naked eye + touch" method was sufficient. This situation persisted until a batch of toys was found to contain 0.9mm iron filings due to mold wear. The customer detected the issue during random inspection, not only returning the entire batch of goods but also suspending future cooperation.